Container Load Bank 6000KW

The 6000KW Containerized Load Bank from RST Electric represents the pinnacle of high-power testing technology. Housed in a rugged 20-foot ISO container (12190×2438×2591mm), this Container Load Bank 6000KW integrates both resistive and inductive load banks with intelligent switching and control systems.

Designed for testing generators up to 6000kVA at voltages from 400V to 11kV (via step-up transformer), it supports both direct ∆/Y connection for low-voltage units and transformer-coupled connection for medium-voltage applications. The system features ultra-fine load steps (1kW/0.75kvar minimum) with ±1.5% regulation accuracy, enabling precise simulation of real-world load profiles.

Control options include local panel, portable remote box, and PC-based software with Modbus-TCP communication, offering full flexibility for transient load testing (sudden apply/remove) and steady-state operation. With IP54 protection, forced-air cooling, and comprehensive safety interlocks, this 6000KW Load Bank is engineered for continuous outdoor operation in the harshest environments. Trust RST Electric – a leading Container Load Bank 6000KW manufacturer in China – to deliver turnkey solutions tailored to your specific test requirements.

Technical Specification

Core Performance

As a manufacturer specializing in the research and production of high-power load banks, our Container Load Bank 6000KW boasts several core advantages, fully meeting the high-end testing requirements of purchasers.

● Super high power capacity, with a 6000kVA apparent power, it can easily meet the testing requirements of large industrial generators and steam turbine units, without the need for multiple equipment combinations, significantly improving the testing efficiency; dual load type design, combining resistive and inductive loads, enables full power factor testing ranging from 0.27 lag to 1.0, accurately simulating the load characteristics under different working conditions, and meeting diverse testing scenarios.

● Outstanding transient testing capability, supporting sudden loading/unloading tests of the load, equipped with a 40μs data acquisition function, can precisely analyze the transient response performance of the equipment, providing strong support for equipment optimization; ultra-fine adjustment accuracy, with a minimum step size of 1kW/0.75kvar, can precisely simulate the subtle changes of the real load, ensuring the accuracy and reliability of the test data.

● Supports multiple voltages, can directly connect to 400V and 690V low-voltage systems. When combined with a booster transformer, it can be adapted for testing of medium-voltage generators ranging from 3.3kV to 11kV. It has extremely strong versatility. The advanced control system includes local, remote control boxes, computers, and automatic control modes. It supports Modbus-TCP communication and can achieve seamless integration with various control systems, ensuring convenient and efficient operation.

● Comprehensive security protection, with over 12 protective functions in place for strict checks, combined with an IP54 protection level, enabling all-weather outdoor operation, unafraid of dusty and water-spraying harsh environments; Complete data management functions, the computer software can record test data in real time, generate test curves and reports, support historical data query, facilitating the analysis and archiving of test results.

● Turnkey solution. The equipment adopts a pre-wired and pre-tested containerized design, which significantly shortens the on-site installation time. It can be put into use immediately after unpacking, thereby reducing the on-site commissioning costs and time costs for customers.

Application scenarios

Our Container Load Bank 6000KW has a wide range of applications and can perfectly meet the high-power equipment testing requirements of multiple industries.

In the power plant sector, it can be used for the commissioning and routine testing of steam turbines, gas turbines, and large diesel generators (up to 6000kVA);

In the independent power producer (IPP) scenario, it can verify the performance of generators under transient and steady-state conditions as required by grid regulations, ensuring compliance with grid connection standards;

In medium-voltage generator testing, it can be adapted to different voltage levels such as 3.3kV, 6.6kV, 10.5kV, and 11kV through a step-up transformer for generator testing;

In data centers and critical facilities, it can conduct full-load tests on megawatt-level backup generators and UPS systems to ensure power supply safety;

In ships and offshore platforms, it can be used for load testing of ship generators and power systems of drilling platforms;

In research and certification laboratories, it can be used for type testing and compliance verification of large rotating machinery;

In the leasing industry, it can serve as a large-power temporary load bank to provide support for on-site commissioning and emergency assistance.

Product packaging

In terms of packaging and transportation, the Container Load Bank 6000KW is fully assembled and factory-tested when it leaves the factory. No additional export packaging is required. The container itself serves as the transportation packaging, significantly reducing packaging costs. Each container is equipped with standard ISO angle fittings, facilitating crane lifting and fixation during transportation with locking mechanisms, and is compatible with various transportation methods such as sea and land transportation.

Before shipment, we conduct a comprehensive factory acceptance test (FAT), which can be witnessed by the customer or a third-party inspector on-site, and a complete test report will be provided. All auxiliary items, including remote control boxes, cables, software license keys, technical documents, etc., will be properly packaged and placed inside the container to ensure they are not lost or damaged during transportation.

We collaborate with experienced freight forwarders to provide full-container sea transportation and flatbed truck land transportation. In case of urgent transportation, we can also arrange heavy air transportation. We coordinate all logistics links throughout the process to ensure the equipment is safely and on-time delivered to any destination worldwide, providing customers with a worry-free and efficient purchasing experience.

Company Strengths

Direct Factory, Global Supply

● We are a certified Manufacturer based in China, specializing in large-scale Container Load Bank 6000KW production.

● Complete in-house control over design, procurement, fabrication, and testing – ensuring superior quality and value.

● Factory-direct pricing on every 6000KW Container Load Bank, with transparent cost structure.

Professional Manufacturing & R&D

● Over 15 years of experience in high-power load bank engineering, with ISO 9001 certified facilities spanning 7,000+ square meters.

● Dedicated R&D team focused on containerized solutions, thermal management, and advanced control software.

● 100% full-load burn-in test performed on every Container Load Bank 6000KW with calibrated instrumentation.

● In-house high-voltage test lab up to 15kV for medium-voltage applications.

Global Experience, Trusted Supplier

● Proven Supplier to leading EPC firms, including China Machinery International Engineering Design & Research Institute (CMIE).

● Export track record to over 40 countries, including USA, Germany, UAE, Saudi Arabia, Singapore, and Australia.

● Deep domain expertise in power generation, oil & gas, data centers, and renewable energy.

Endless Customization

● Voltage variants: 400V / 690V direct; custom transformer integration for 3.3kV to 11kV systems.

● Load types: Resistive only / Inductive only / Combined RCD.

● Control enhancements: Advanced PLC, wireless remote, SCADA integration, mobile app monitoring.

● Metering options: Basic / Power quality analyzer / Multi-point temperature sensing.

● Container customization: Split container, dual-door access, soundproofing, internal lighting, HVAC.

Reliable Delivery & Lifetime Support

● Standard lead time: 45-60 working days for custom 6000KW Container Load Bank configurations.

● Comprehensive documentation: FAT reports, wiring diagrams, O&M manuals, CE/ISO certifications.

● 24-month warranty with remote diagnostics and global spare parts network.

● Optional on-site commissioning, operator training, and extended service agreements by RST field engineers.